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Metal profile cutting is the process of turning metals into any shape, size, or form by removing unnecessary parts through cutting. These transformed metals will then be utilised in various construction projects and manufacturing applications.
There are several types of profile cutting procedures, which also uses different types of machines, such as:
In this process, laser beams cut through the surface of the metal. It produces a clean and accurate material with minimal distortion. Laser profile cutting is best for narrow cutting and close nesting (or laying out a pattern for the laser to cut through).
Additionally, a laser also works best for thin metals, such as steel sheets and any material with a thickness of 1 inch or less. It is cost-efficient, quick, and minimises the use of power.
Plasma is a state of matter that, in some ways, is like gas but contains positively charged ions and atoms. This superheated matter is in the sun, the stars, our fluorescent lights, and the neon lights on the streets.
Due to the advancement of technology, experts have found a way to use plasma to cut through thick metals. Plasma profile cutting uses pressurised gas to cut stainless steel, carbon steel, and other types of metal of different grades and thicknesses. Like laser profile cutting, this process also creates minimal distortion and produces desired edges.
Do you know that water can be so powerful that it can be used to cut through metal?
Another way to divide and slice various materials is through pressurised water. Usually, the pressure of the water is at 20,000 to 100,000 pound-force per square inch (PSI), and the liquid mixed with an abrasive additive passes through a jet, then to the material. Water jet profile cutting produces precise cuts in different materials, including:
Oxy profile cutting uses oxy-acetylene or oxy-propane flame to cut through a two-dimensional profile. This process does not distort the metals despite the heat and is ideal for thicker materials. Moreover, oxy profile cutting is a low-cost option for metal cutting.
At Accurate Cutting Services, Ltd., we use a bandsaw to profile metals, which enables us to remove excess material in bulk sectioning. The bandsaw machining is the best choice for cutting wood—be it curved or straight cuts.
When you acquaint yourself with the different techniques of band saw cutting and have the right blade for your machine, the possibilities are almost endless. Band saws help you make precise curved cuts; just make sure that you are using the correct type of blade depending on the thickness of the material.
However, it is not advisable to use band saw machines for cutting a very thin sheet of metal. As a rule of thumb, the metal should be at least thicker than the depth of three teeth of a band saw blade.
Steel profiling is a crucial process in industrial applications, as it enables the precise shaping and cutting of steel to meet specific project requirements. This process is conducted through various techniques such as high-definition plasma cutting, laser cutting, and water jet cutting, each offering distinct advantages. In this blog post, we will explore the key advantages of steel profiling in industrial applications, highlighting its importance in sectors such as construction, transportation, mining, shipbuilding, and energy.
Steel profiling is a method of forming steel into a specific shape. This process involves cutting, bending, or shaping steel and can be conducted with a range of methods depending on the desired outcomes. For a more in-depth look at what steel profiling is and the methods available, why not read our blog, Why Consider Profile Cutting Services?
There are many advantages of profiling steel used in industrial applications, ranging from precise steel profiles to enhanced productivity in manufacturing processes. Below, we look at the benefits in more detail.
Steel profiles are renowned for their exceptional strength and rigidity. This characteristic allows for the creation of complex structures, including halls, storage racks, bridges, and offshore platforms. Steel’s superior load-bearing capacity and resistance to deformation ensure the durability and longevity of such structures, even under heavy loads and high temperatures.
Steel profiling techniques significantly enhance project efficiency. By utilising advanced cutting machines and automated processes, profiling enables faster completion of jobs without compromising quality or accuracy. Quicker turnaround times result in improved project timelines, reduced downtime, and increased productivity.
The use of steel profiles simplifies the design process for engineers and architects. Steel is produced to precise tolerances and consistent strength levels, allowing for accurate calculations and design specifications. The availability of standardised steel sections further streamlines the design process, enabling efficient integration into larger structures.
Structural steel stands out as a cost-effective material compared to other framing alternatives. Its initial cost and long-term benefits make it an economically viable choice. Steel’s high strength-to-weight ratio reduces the need for excessive material usage, leading to potential savings in construction costs. Another point worth mentioning is the durability and low maintenance requirements of steel profiles contribute to long-term cost savings.
Steel profiling ensures the fabrication of high-quality products with predictable results. Profiles are manufactured off-site under controlled conditions, where rigorous quality checks and inspections take place. This controlled environment minimises the chances of errors and defects, reducing the need for expensive fixes at the job site. The assurance of consistent quality in steel profiles enhances the overall efficiency and reliability of industrial projects.
The steel industry boasts a fully integrated supply chain supported by advanced technologies. This integration enhances productivity by optimising material procurement, fabrication processes, and project management. Automated cutting machines, such as those used in steel profiling, enable higher productivity levels and accelerated construction schedules. The combination of advanced technology and streamlined processes ensures efficient project execution.
Safety is paramount in industrial applications, and steel profiling offers significant safety advantages. Steel possesses inert and non-reactive properties, minimising health and safety concerns. It can be easily cleaned, reducing the risk of contamination and ensuring a safe working environment. Additionally, steel’s resistance to corrosion and degradation contributes to the long-term safety and integrity of structures.
Masteel UK Ltd offers comprehensive steel profiling services using fully computerised multi-head profiling machines. With a comprehensive stock of carbon steels up to 200mm thick, Masteel can produce profiles to meet project requirements while ensuring peace of mind through their single-site solution. We specialise in producing custom profiles ranging from one-off items to large-scale production runs, and all finished to the highest specifications and tolerances. In addition to profiling, Masteel also offers machining, grinding, and drilling services, ensuring a complete range of steel processing solutions.
Contact Masteel today to learn more about the advantages of steel profiling.
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